At last! With handles made from scrap rosewood smuggled back from a Costa Rican surf trip, the mirror box is easily mounted and ready to use. Its dimensions are: 43" wide, 42" tall, and 11" deep.
To see the progress of this project from the beginning, scroll back a mere 28 posts.

With all of the elements built, fitted, and sanded, it's down to finishing and assembly. Here the boxes get a coat.

No turning back now! With all mating surfaces covered in a thin coat of glue, I have to work fast before everything sets up permanently.

With all edges snug and correct, all that remains are the box bottoms as well as cutting the notches to accept them.

Just as with the tails, the pins require a very sharp chisel to clean the cuts and bring the edges right up to the lines from two pictures ago.

Cutting the shoulders for the pins calls for the Japanese pull saw. (It cuts on the pull and not the push.)

Transferring the cut lines from tails to pins is just a matter of drawing a thin line around the perimeter. This simple step requires focus: any imperfection here will be glaringly obvious when the piece comes together.

Once I'm happy with the look and feel of my scale drawing (on the cork-board in the upper right) I make a list of each puzzle piece with exact dimensions. Then it's to the basement to select the rough stock. Each piece is selected with a careful eye for how the dusty plank will present as part of the finished piece.