Saturday, May 17, 2008


The last cut eliminates the blond sapwood.

After the boards are allowed to tweak out, they're brought back to square and milled down to their final dimensions. This is a shot of the loud planer that's been banished to the basement. You can see the yellow dust collector as well as lumber storage in the background.

Wednesday, May 14, 2008


Once rough-milled, the pieces are left overnight to release any internal tension as well as absorb/expel moisture from all surfaces evenly.

After labeling each piece and cutting it to an approximate length, the stock is rough-milled to obtain flat, clean and square edges. The first milling gets the wood close to its final dimensions while still allowing the internal tensions of each board to be released and, thus, stable after the finish mill.

Once I'm happy with the look and feel of my scale drawing (on the cork-board in the upper right) I make a list of each puzzle piece with exact dimensions. Then it's to the basement to select the rough stock. Each piece is selected with a careful eye for how the dusty plank will present as part of the finished piece.

New Project: Mirror-Box


Day one of a new project! I'm calling this thing a mirror box. This is the rendition drawn to scale with each element assigned a letter. The drawing shows both front and side views. I'm building four of them at once which may take a bit of time. Let's see how long...

Tuesday, January 29, 2008


Wormy maple coffee table with red willow detail awaits its glass insert